Refine your search
Collections
Journals
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z All
Mandal, Bijoy
- Influence of Minimum Quantity Lubrication on Grinding Performance of Annealed AISI 4340 Steel
Abstract Views :404 |
PDF Views:3
Authors
Affiliations
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani, Nadia, West Bengal, IN
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani, Nadia, West Bengal, IN
Source
Indian Science Cruiser, Vol 31, No 2 (2017), Pagination: 17-26Abstract
Conventional grinding fluid delivery techniques are found to be less effective in reducing heat generation. Consequently, thermal damages may occur in the grinding zone. In this paper, a comparative study has been made among three conditions, namely dry grinding, grinding with a thin layer of grease lapped on the work surface and grinding with minimum quantity lubrication (MQL), while grinding annealed AISI 4340 steel workpiece. In this regard, a new MQL set-up has been developed for dripping of bio-degradable soyabean oil through a nozzle onto the work surface. Remarkably better results are observed with grease as semi-solid lubricant, as well as with MQL technique, in comparison with dry grinding with respect to force requirement and surface roughness expectedly. Quite less amount of fluid is required in MQL technique apart from maintaining an eco-friendly environment, and hence, may be recommended for further use.Keywords
Grinding, Minimum Quantity Lubrication, MQL, Eco-Friendly.
References
- R.E. Catai, E.C. Bianchi, F.M. Zilio, I.D.D. Valarelli, M.C. De, S. Alves, L.R. Silva and P.R.D. Aguir, Global analysis of Aerodynamics Deflectors Efficiency in the grinding process, The Brazilian Society of Mechanical Science & Engineering, Vol. 28, No. 2, page 140-145, 2006.
- B. Mandal, S. Majumder, S. Das and S. Banerjee, Predictive modeling and investigation on the formation of stiff air-layer around the grinding wheel, Advanced Materials Research, Advances in Materials and Processing Technologies, Vol. 83-86, page 654-659, 2010.
- B. Mandal, S. Majumder, S. Das and S. Banerjee, Formation of a significantly less stiff air-layer around a grinding wheel pasted with rexine leather, International Journal of Precision Technology, Vol. 2, No. 1, page 12-20, 2011a.
- H. Wu, M.N. Morgan and B. Lin, Investigation of the grinding wheel air boundary layer flow, Advanced Materials Research, Advances in Abrasive Technology XII, Vol. 76-78, page 113-118, 2009.
- R.A. Irani, R.J. Bauer and A. Warkentin, A review of cutting fluid application in the grinding process, International. Journal of Machine Tools & Manufacture, Vol. 45, No. 15, page 1696-1705, 2005.
- S. Mahata, J. Mistri, B. Mandal and S.Das, A comparative study of grinding performance using different fluid delivery techniques, Journal of the Association of Engineers, India, Vol. 83, No. 3-4, page 63-70, 2013.
- S. Mahata, B. Mandal, J. Mistri and S.Das, Effect of fluid concentration using a multi-nozzle on grinding performance, International Journal of Abrasive Technology, Vol. 6, No. 4, page 257-268, 2014.
- B. Mandal, D. Biswas, A. Sarkar, S. Das and S. Banerjee, Improving grindability of Inconel 600 using alumina wheel through pneumatic barrier assisted fluid application, Advanced Materials Research, Manufacturing Science and Technology III, Vol. 622-623, page 394-398, 2013.
- B. Mandal, G.C. Das, S. Das and S. Banerjee, Improving grinding fluid delivery using pneumatic barrier and compound nozzle, Production Engineering Research and Development, Vol. 8, No. 1-2, page 187-193, 2014.
- M.N. Morgan, A.R. Jackson, H. Wu, V. Baines-Jones, A. Batako and W.B. Rowe, Optimisation of fluid application in grinding, CIRP Annals – Manufacturing Technology, Vol. 57, No. 1, page 363-366, 2008.
- W. R. Nascimento, A. M. Matsumoto, R. C. Canarim, P. R. Aguiar and E. C. Bianchi, A study on the viability of minimum quantity lubrication with water in grinding of ceramics using a hybrid-bonded diamond wheel, Proceedings of the Institution of Mechanical Engineers. Part B, Journal of Engineering Manufacture, , Vol. 1, page 1-8, 2015.
- T. Tawakoli, M.J. Hadad, M.H. Sadeghi, A. Daneshi, S. Stockert and A. Rasifard, An Experimental investigation of the effects of workpiece and grinding parameters on minimum quantity lubrication-MQL grinding, International Journal of Machine Tools and Manufacture, Vol. 49, No. 12-13, page 924-932, 2009.
- B. Mandal, R. Singh, S. Das and S. Banerjee, Improving grinding performance by controlling air flow around a grinding wheel, International Journal of Machine Tools and Manufacture, Vol. 51, No. 9, page 670-676, 2011b.
- B. Mandal, R. Singh, S. Das and S. Banerjee, Development of a grinding fluid delivery technique and its performance evaluation, Materials and Manufacturing Processes, Vol. 27, No. 4, page 436-442, 2012.
- B. Mandal, S. Das and S. Banerjee, Appropriate application of pneumatic barrier for improving grinding performance, International Journal of Abrasive Technology, Vol. 7, No.1, page 26-45, 2015.
- S. Das, Improving grinding performance through appropriate grinding fluid application, Proceedings of the National Conference on Investment Casting, Durgapur, India, page 97-103, 2003.
- A.S.S. Balan, L. Vijayaraghavan and R. Krishnamurthy, Experimental investigation on the influence of oil mist parameters on minimum quantity lubricated grinding of Inconel 751, International Journal of Precision Technology, Vol. 4, No. 1/2, page 96 – 109, 2014.
- D. Setti, M.K. Sinha, S. Ghosh and P. Venkateswara Rao, An investigation into the application of Al2O3 nanofluid-based minimum quantity lubrication technique for grinding of Ti-6Al-4V, International Journal of Precision Technology, Vol. 4, No. 3/4, page 268-279, 2014.
- C. Li, D. Zhang, D. Jia, S. Wang and Y. Hou, Experimental evaluation on tribological properties of nano-particle jet MQL grinding, International Journal of Surface Science and Engineering, Vol. 9, No. 2/3, page 159-175, 2015.
- ANOVA Based Optimization of Process Parameters in Surface Grinding of Low Alloy Steel
Abstract Views :325 |
PDF Views:3
Authors
Affiliations
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani, Nadia, West Bengal, IN
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani, Nadia, West Bengal, IN
Source
Indian Science Cruiser, Vol 29, No 1 (2015), Pagination: 38-43Abstract
In the present work, optimization of surface grinding parameters has been performed using analysis of variance. The process parameters under consideration in this study are infeed and environmental conditions i.e. dry and wet conditions with different concentrations of coolant that is used to reduce the amount of heat generated during the process, so as to keep the temperature produced at the wheel-work contact zone under control. A low alloy steel rectangular plate was considered for grinding. The response parameters selected are surface roughness (Ra) and grinding ratio. Nine sets of experiments were conducted on a surface grinding machine. The observed surface roughness (Ra) and the calculated grinding ratio were analyzed by ANOVA optimization tool using MINITAB software. The analysis shows that grinding environment has a more significant influence than infeed, on both roughness of the ground surface as well as on grinding ratio within the domain of experimental conditions.Keywords
Surface Grinding, Surface Roughness, Grinding Ratio, ANOVA, Optimization.- Machinability Study on Hard AISI 4340 Steel with Carbide Cutting Tools
Abstract Views :225 |
PDF Views:1
Authors
Affiliations
1 Department of Mechanical Engineering, Bankura Unnayani Institute of Engineering, Bankura-722146, West Bengal, IN
1 Department of Mechanical Engineering, Bankura Unnayani Institute of Engineering, Bankura-722146, West Bengal, IN
Source
Indian Science Cruiser, Vol 35, No 6 (2021), Pagination: 16-22Abstract
An investigation on machinability study on hard grade AISI 4340 steel with carbide cutting tools during turning is reported in this paper. This steel is employed in military aircraft, automotive systems, forged hydraulic systems and other machine tools. TiC coated groove type SNMG 120408-PM and TiC coated plain SNMA 120408/315 K15 carbide inserts are used under dry condition at a constant depth of cut. Wear test is also done. Turning tests employing groove type insert give desired performance, eg. high material removal rate, low tool wear rate and broken chips at a feed above 0.1 mm/rev with no built-up edge formation.Keywords
Machinability, Machining, Hard Steel, Turning, Carbide Tool, Cutting Force, Tool Wear.References
- S Han, SN Melkote, MS Haluska and TR Watkins, White Layer Formation due to Phase Transformation in Orthogonal Machining of AISI 1045 Annealed Steel, Materials Science and Engineering, Vol 488, page.195-204, 2008.
- E Uhlmann, B Stawiszynski, C Leyens, S Heinze and FSammler, Hard Turning of Hot Work and Cold Work Steel with HiPIMS and DCMS TiAlN Coated Carbide Inserts, Procedia CIRP, Vol 46, page 591594, 2016.
- CHRV Kumar and B Ramamoorthy, Performance of Coated Tools During Hard Turning under Minimum Fluid Application, Journal of Materials Processing Technology, Vol185, page 210-216, 2007.
- D Kurniawan, NM Yusof and S Sharif, Hard Machining of Stainless Steel Using Wiper Coated Carbide: Tool Life and Surface Integrity, Materials 377, 2010.
- AP Kene, K Orra and SK Choudhury, Experimental Investigation of Tool Wear Behavior of MultiLayered Coated Carbide Inserts Using Various Sensors in Hard Turning Process, IFAC-Papers Online, Vol 49, page180-184, 2016.
- AAgrawal, S Goel, WBRashid and M Price, Prediction on Surface Roughness during Hard Turning of AISI 4340 Steel (69 HRC), Applied Soft Computing, Vol 30, page 233-238, 2015.
- J Zhou and M Andersson, Effect of Lubricant Condition and Tool Wear in Hard Turning of Novel-Abrasion-Resistance (N-AR) Cast Iron, Materials and Manufacturing Processes, Vol 22, page 865-870, 2007.
- S K Ghosh, N P Mukhrejee, A B Chattopadhyay and S Das, Studying of the Performance of Cutting Tools during Turning of Austempered Ductile Iron, Manufacturing Technology Today, Vol 10, No1, page 15-20, 2011.
- JP Davim and L Figueira, Machinability Evaluation in Hard Turning of Cold Work Tool Steel (D2) with Ceramic Tools Using Statistical Techniques, Materials and Design, Vol28, page 1186-1191, 2007.
- K Mondal, S Das, B Mandal and D Sarkar, An Investigation on Turning Hardened Steel Using Different Tool Inserts, Materials and Manufacturing Processes, Vol 31, page 1770-1781, 2016.
- K Mondal and S Das, An Investigation on Machinability during Turning Hardened Steel in Dry Condition, Journal of The Institution of Engineers (India): Series C, Vol 99, No 2, page 637644, 2018.
- K Mondal and S Das, An Investigation on Machinability during Hard Turning With Narrow Groove Tool Insert in Different Environmental Conditions, Proceedings of the International Conference on Mechanical Engineering- 2015, Dhaka, Bangladesh, 18-20 December, paper No. 566, page 200, 2015.
- K Mondal and S Das, Investigation on Machinability in Finish Turning of AISI 52100 Steel Using Different Tool Inserts in Dry Machining, Manufacturing Technology Today, Vol 15, page 9-20, 2016.
- S Sarkar, S Sarkar, PK Das, S Das and S Paul, Performance of a Newly Developed Multiwalled Carbon Nanotube Reinforced Alumina Tool Insert During Turning of AISI 1060 Steel, Journal of Association of Engineers, Vol 86, page 64-79, 2016.
- MA El Hakim, MA Shalaby, SC Veldhuis and GK Dosbaeva, Effect of Secondary Hardening on Cutting Forces, Cutting Temperature, and Tool Wear in Hard Turning of High Alloy Tool Steels, Measurement, Vol 65, page 233-238, 2015.
- S Sarkar, K Mondal, S Das and PK Das, A Brief Experimental Investigation on Wearing of CNT Reinforced Alumina Insert, Manufacturing Technology Today, Vol15, page 31-35, 2016.
- S Sarkar, S Sarkar, PK Das, S Das and S Paul, Machining Performance of Hot-Pressed Carbon Nanotube Reinforced Alumina Cutting Tool Insert, Journal of The Institution of Engineers (India): Series C, Vol 99, No 6, page 693-699, 2018.